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Engine & Drivetrain

Automotive

Alloys for engine blocks, crankshafts, camshafts, and transmission gears. These components operate under high stress, elevated temperatures, and cyclic loading, requiring excellent wear resistance and dimensional stability.

The automotive industry consumes more metal alloys than any other sector, with each vehicle containing roughly 900 kg of steel, 180 kg of aluminum, and 25 kg of copper. As fuel efficiency regulations tighten worldwide, automakers are pursuing aggressive lightweighting strategies — replacing traditional mild steel with advanced high-strength steels, aluminum, and magnesium alloys to reduce curb weight without compromising crashworthiness.

Material Requirements

Automotive alloys must balance formability for stamping complex body panels, energy absorption for crash safety, weldability for high-volume robotic assembly, paintability, and corrosion resistance over a 12-year design life. Cost sensitivity is extreme — material choices are often decided at fractions of a cent per kilogram. Recyclability is increasingly mandated, with the EU End-of-Life Vehicles Directive requiring 95% recovery by weight.

Key Alloys

Advanced high-strength steels (AHSS) like DP980 and TRIP780 now form crash structures and B-pillars. Aluminum 6061-T6 and 5754 are used for hoods, doors, and electric vehicle battery enclosures. Cast aluminum A380 dominates engine blocks and transmission housings. Magnesium AZ91D saves weight in steering columns and instrument panels. For electric vehicles, copper C110 is critical for motor windings and bus bars.

Future Trends

Giga-casting using large aluminum die-cast machines (pioneered by Tesla) is consolidating dozens of stamped parts into single castings. Third-generation AHSS with TWIP (twinning-induced plasticity) effects promise 50% weight savings over conventional steel. Hot-stamped boron steels (22MnB5) continue to expand in body-in-white structures, and multi-material joining technologies enable mixing aluminum, steel, and composites in a single body structure.

Suitable Alloys

Alloy Metal Base Suitability
SAE AISI 4340 Steel Properties, Heat Treatment, Equivalent, Hardness Chart, Density, Machinability Steel
SAE AISI 4140 Steel Properties, Material Heat Treatment, Rockwell Hardness Steel
42CrMo vs 4140 vs 42CrMo4 (EN 1.7225) Steel Steel
20CrMo Steel Equivalent, Chemical Composition, Mechanical Properties Steel
25CrMo Steel Chemical Composition, Mechanical Properties, Equivalent Steel
42CrMoS4 +QT (1.7227) Steel 42CrMoS4V Material Properties, Composition, Hardness Steel
A2 Tool Steel Properties A2 Material Heat Treat, Hardness, Tensile Yield Strength Steel
AISI O1 Tool Steel Heat Treating & Properties Steel
ASTM SAE AISI 1018 Carbon Steel Chemical Composition, Mechanical Properties Steel
China 45 Steel Equivalent, Mechanical Properties & Chemical Composition Steel
D2 Tool Steel Hardness, D2 Metal Heat Treatment & Properties Steel
DIN 1.3505 Material 100Cr6 Bearing Steel Equivalent, Composition, Properties, Hardness Steel
DIN EN 1.2842 Steel 90MnCrV8 Material Equivalent, Datasheet, Properties, Composition Steel
EN 1.0117 Material S235J2 Steel Datasheet, Equivalent, Properties Steel
EN 1.7131 Steel 16MnCr5 Material Equivalent, Composition, Properties Steel
EN8 Steel Properties BS970 080M40 Equivalent Material Tensile Yield Strength Steel
Grade 20Cr Steel Composition, Properties, Material Equivalent Steel
JIS G3101 SS400 Steel Equivalent Material Properties Specification Composition Density Strength Steel
Material S355 Steel Properties, Equivalent Grade, EN 10025-2 Steel
Q195 Steel Chemical Composition, Mechanical Properties, Specification and Equivalent Steel
Q215 Steel, Q215A, Q215B Chemical Composition, Properties & Equivalent Steel
Q275 Steel Chemical Composition, Properties & Equivalent Steel
Q355 Steel: Q355B Q355C Q355D Properties & Equivalent Steel
Q420 Steel Chemical Composition, Properties, Specifications & Equivalent Steel
Q690 Steel, Q690C Q690D Q690E Chemical Composition, Mechanical Properties Steel
S235J0 Steel (EN 1.0114 Material) Datasheet, Properties, Meaning Steel
S235 Steel Properties & Equivalent Material Steel
SAE AISI 1095 Steel, High Carbon Steel Heat Treat, Properties & Hardness Steel
SKD10 Material SKD11 Steel Properties & Equivalent Steel
W1 Tool Steel Properties, Composition, Heat Treatment Steel
30CrMo Steel Equivalent, Chemical Composition, Mechanical Properties Steel
40CrNiMo, 40CrNiMoA Steel Equivalent, Composition, Properties Steel
40Cr Steel Equivalent, Mechanical Properties & Chemical Composition Steel
S235JR Material | 1.0038 Steel Equivalent, Properties, Composition Steel
Grade 65Mn Steel High Carbon Spring Steel Properties, Specification, Equivalent Steel
Q195 vs Q215, Q235 and Q275 Steel Steel
ASTM A36 Steel Properties, Modulus of Elasticity, Yield Strength, Material Density, Hardness & Equivalent Steel
EN 1.4125 X105CrMo17 Steel Composition, Properties, Equivalent Steel
Q235 Steel Q235A Q235B Q235C Q235D Equivalent, Properties, Specification, Composition Steel
1.7225 Material 42CrMo4 +QT Steel Chemical Composition, Equivalent, Properties Steel
(SK85) SK5 Carbon Steel Properties, Composition & Equivalent Steel
2Cr13 vs 3Cr13 Steel, What is the Difference? Compared Steel
35CrMo Steel Chemical Composition, Mechanical Properties, Equivalent Steel
AISI 12L14 Steel Properties – SAE 12L14 Carbon Steel Equivalent Material Steel
AISI S7 Tool Steel Properties, S7 Material Heat Treating Hardness Steel
ASTM A572 Grade 50 Steel Equivalent, Gr 65, 60 Properties, Tensile Yield Strength Steel
DIN 1.2343 Steel (X37CrMoV5-1) Equivalent & Properties Steel
DIN EN 1.2379 Steel X153CrMoV12 Material Equivalent, Datasheet, Properties Steel
EN 1.0503 Material C45 Steel Equivalent, Properties, Composition Steel
H13 Tool Steel Properties, Material Hardness Range & Equivalent Steel
Q235 vs A36, SS400, E250, S235JR Steel, Q235A, Q235B, Q235C, Q235D Steel
Q345 Steel: Q345A Q345B Q345C Q345D Q345E Equivalent & Properties Steel
Q460 Steel Chemical Composition, Specifications, Properties & Equivalent Steel
S355J2 Steel 1.0577 Material Properties & Equivalent Steel
SAE AISI 1080 Steel Properties Heat Treatment Composition Rockwell Hardness Steel
T10 Tool Steel Chemical Composition, Mechanical Properties & Equivalent Steel
T7 Tool Steel, T7A Chemical Composition, Properties & Equivalent Steel
ASTM A307 Bolts Grade A, B, Gr 307A Threaded Rod Tensile Yield Strength Steel
EN 1.0122 Steel S235JRC+C, S235JR+AR, S235JR+N Material Meaning & Definition Steel
ASTM SAE AISI 52100 Steel Properties, Composition, Equivalent Steel
GCr15 Steel Equivalent, Chemical Composition, Mechanical Properties Steel
GCr15 vs 52100, 100Cr6 and SUJ2 Bearing Steel Grades Steel
EN10025 S275 Steel S275JR Properties, Equivalent, Meaning, S275J2 Mild Steel S275J0 Steel
ASTM SAE AISI 1045 Carbon Steel Heat Treatment, Chemical Composition, Properties Steel
EN 10130 DC01 Steel 1.0330+ZE Material Data Sheet Equivalent, Properties Steel
En24 Steel Properties BS970 817M40 En24T Material Equivalent, Tempering, Strength & Hardness Steel
AISI SAE 8620 Steel Properties, Chemical Composition, Equivalent, Heat Treatment Steel
ASTM A325 Bolts Dimensions Chart, Strength, Grade A325 Structural Bolt Sizes Steel
1.0037 Material St37-2 Steel Equivalent, Properties, Composition, DIN 17100 Steel
Q390 Steel Properties, Chemical Composition & Equivalent Steel
S355MC Steel | 1.0976 Material Properties & Equivalent Steel
SAE AISI 1020 Steel Properties, C1020 Carbon Steel Yield Strength, Equivalent Steel
S355JR Steel (1.0045 Material) Properties & Equivalent Steel
SAE AISI 4130 Chromoly Steel, Alloy Material Properties, Chemical Composition Steel
SUJ2 Steel Equivalent, Composition, Properties, Hardness Steel
42CrMo Steel Equivalent, Chemical Composition, Mechanical Properties Steel
Surface Finish: 1U 1C 1E 1D 1X 1G 2A 2H 2C 2D 2E 2B 2G 2P 2R 2Q Steel
SAE AISI 5160 Steel, High Carbon 5160 Spring Steel Properties, Composition Steel
1.0570 Material St52-3 Steel Equivalent, Properties Composition – DIN 17100 Steel
1.7147 Material 20MnCr5 Steel Equivalent, Properties, Composition Steel

Frequently Asked Questions

What alloys are used in engine & drivetrain?
AlloyFYI lists 80 alloys suitable for engine & drivetrain, rated by suitability. Alloys for engine blocks, crankshafts, camshafts, and transmission gears. These components operate under high stress, elevated temperatures, and cyclic loading, requiring excellent wear resistance and
What industry does engine & drivetrain belong to?
Engine & Drivetrain falls under the Automotive industry sector.
How are alloys rated for engine & drivetrain?
Each alloy receives a suitability rating from 1 to 5 stars based on its mechanical properties, corrosion resistance, and real-world performance in engine & drivetrain applications.